Design Guidelines for a High Density Data Center:
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Although actual power and cooling requirements seen by
data centers don’t approach these loads indicated
for equipment only, they do demonstrate the increasing power
and cooling requirements of new data processing equipment.
However, like all future projections, they need to be applied
carefully.
If you had a data center fully populated with nothing but
Blade or 1U servers and SAN’s all with maximum configurations,
the watts per square foot requirements could reach the 200
to 300 watts per square foot level or even higher. However,
most data centers today are a mixture of older legacy systems,
some newer systems, areas of low or no load such as tape
libraries and often aren’s equipment. As a t fully
occupied due to the shrinking footprint of today’s
result, most data centers don’t come close to seeing
these loads. Despite the increases in power requirements
for new equipment, the average watts per square foot load
for data centers remains 30 to 40 watts per square foot.
While portions of the data center are much higher, the overall
average hasn’t changed dramatically in the last several
years.
So how do you design a data center for these new higher
density loads? I have some suggestions that will allow you
to accommodate today’s technology in a cost effective
manner. These suggestions include:

If you look at specific power requirements for servers
shown in the chart below, the increases in power consumption,
circuit requirements and cooling requirements becomes even
more clear.

Although actual power and cooling requirements seen by
data centers don’t approach these loads indicated
for equipment only, they do demonstrate the increasing power
and cooling requirements of new data processing equipment.
However, like all future projections, they need to be applied
carefully.
If you had a data center fully populated with nothing but
Blade or 1U servers and SAN’s all with maximum configurations,
the watts per square foot requirements could reach the 200
to 300 watts per square foot level or even higher. However,
most data centers today are a mixture of older legacy systems,
some newer systems, areas of low or no load such as tape
libraries and often aren’t equipment. As at fully
occupied due to the shrinking footprint of today’s
result, most data centers don’t come close to seeing
these loads. Despite the increases in power requirements
for new equipment, the average watts per square foot load
for data centers remains 30 to 40 watts per square foot.
While portions of the data center are much higher, the overall
average hasn’t changed dramatically in the last several
years.
So how do you design a data center for these new higher
density loads? I have some suggestions that will allow you
to accommodate today’s and tomorrow's technology in
a cost effective manner. These suggestions include:
Spread the load out: If you have a 10,000
square foot data center with 10 racks of high-density servers,
spread them out over a larger area. Just because you can
place the racks or cabinets 6 inches apart doesn’t’t
mean you should do it. Separate the racks by at least a
floor tile if not two. While it’s not as efficient
from a floor space perspective, just taking this step can
eliminate many of the cooling problems associated with these
servers.
Set up hot and cold aisles: As you can
see below, having the air intakes facing each other with
perforated tiles in the middle aids in the flow of cooler
air to the cooling fans for the equipment or cabinets. The
aisles can be one or two tiles wide. Again, the further
you spread the equipment out, the fewer cooling problems
you’ll have.

Install high-density servers closer to the CRAC
units: Static pressure under the raised floor is
highest the closer you get to an air handler. I’ve
seen data centers with CRAC units around the perimeter that
installed their high-density servers in the center of the
computer room where static pressure was the lowest. Putting
the highest cooling loads closest to the source of cooling
is a simple way to avoid cooling problems due to the lack
of static pressure under-floor.
Don’t fully configure the racks:
Just because you can fill a rack up to the top with servers
doesn’t mean you should. Leave the top of the rack
empty or use it for low load uses. There is a chimney effect
with high-density servers whereby the servers lower in the
racks get more of the cooler air while devices in the top
of the rack tend to get warmer air. This is reflected in
the failure rates for rack-mounted servers, with the servers
highest in the rack having the highest failure rates.
Design your power and cooling systems to be expandable
and flexible: Having systems that can be increased
in capacity without shutting down the data center is critical
in today’s Sizing the chilled water piping for this
environment. Ultimate build out, leaving empty space in
the electrical and mechanical rooms, leaving space on the
raised floor for additional CRAC units, PDU’s are
just some of the steps that need to be taken. Planning for
the ultimate and ASTS’s capacity has to be built into
the design from day one. Given the constant changes in technology,
a properly designed data center has to be flexible enough
to respond to those changes without impacting the operation
of the data center.
Look at the environmental requirements of your
equipment and factor it into the cost of ownership before
making a purchase decision: Some manufacturer’s
have responded to user complaints and have announced new
servers with lower power and cooling requirements while
providing comparable processing speed. Having servers with
80% of the processing capability, but half the power and
cooling requirements might make more sense than having to
double your existing power and cooling capacity. It would
also put the manufacturers on notice that users are more
interested in technology that doesn’t’ t require
a massive capital expenditure to implement.
So what is the proper watts per square foot design for
a data center being built today? How can you be sure that
your data center has enough capacity for the equipment it’s
completed in 12 to 24 months? A goods going to house when
it’ starting point is to measure your current electrical
load. While this doesn’t tell you what your future
loads will be, it is at least a baseline for your design.
Once you have the existing load information, review the
power and cooling requirements for the technology currently
being installed or on order in your data center. Knowing
how quickly your company adopts new technology will also
help you with planning for future loads. Assess how much
unused space there is in your data center. If only 50% of
the available floor space is in use and if 10 racks of servers
are being replaced by 1 rack of high density servers, the
watts per square foot requirements will not be as high as
in a data center that is fully occupied.
Most data centers we are designing today are designed for
somewhere between 70 and 100 watts per square foot of data
center load, with expansion capabilities of 50 to 100%.
This allows you to accommodate twice the average loads found
in data centers today, (currently 30 to 40 watts per square
foot), have the ability to double your capacity even further
by adding equipment (ultimate capacity of 140 to 200 watts
per square foot), and still do it in a cost effective manner.
Since electrical and mechanical systems can be 70% of construction
costs in a data center, installing equipment that isn’t
needed, at least initially, is not a very cost effective
approach. Remember, there have been equipment suppliers
predicting 100 watts per square foot loads in data centers
for 15 years now. Their predictions have yet to come true,
but with the advent of these new high density servers, they
may. Our challenge is to design data centers that can accommodate
them if they do.